Slideshow

The Trusted
Choice for Global
Mining Leaders

WHO WE ARE

Designed for Industry.

CCIM- Capex Consulting Institute for Mining is an excellence consulting engineering company specialized in AACE Class 5 estimate and benchmarking for mining and Process Plants including Initial Capital Expenditures (Capex), operating expenses (Opex) and Sustaining Capex.

Our company combines decades of professional experience in project management, estimation and multi-disciplinary engineering for medium to large projects (0.4 to 5 BiUSD of TIC). Fields of experience includes, but no limited to:

  • Pre-feasibility (PFS) and Feasibility Studies(FS) for all disciplines
  • Front-End Engineering Design (FEED)
  • Engineering Procurement & Construction Management (EPCM)
  • NI43-101 and JORC reports
  • AACE estimation and economical engineering
  • Project applicable research
  • AI modelling with cross data validation
  • Statistical analysis
  • Estimation Handbooks
  • Total Incurred Costs (TIC’s).
  • Value improvement Practises (VIPs) and Trade-offs studies (TOS).

SERVICES

Quality-Driven Planning for Mining Excellence

We focus on estimating Total Incurred Costs (TIC’s) by developing Capex and Opex involving Gold, Copper and Iron projects from mine to concentrate. As construction costs varies widely country to country, we can only perform proper estimation in projects located in

Canada

United States

Mexico

Chile

Peru

Argentina

Brazil

Australia

We provide fast tracked and low-cost services for AACE CLASS 5 Estimating based on research and benchmarking for every mining company that already has sufficient geological & prospection data. The economical evaluation performed by us is extremely helpful for:

Project Initiators

Firms initiating a mining project with the need to present benchmarked mining, infrastructure and process plant costs to executive board, regardless of the size of the project.

Cost Comparison

Entities aiming to compare existing cost estimates (AACE Class 3 to 4), produced by previous engineering firms, to updated benchmarking. This helps evaluating if current project is considered costly, affordable or regular as per market average in the region.

WHAT WE DO

Reliable Cost Planning for Mining & Processing Plants

We deliver estimate in form of excel file that includes AACE Class 5 for Mining, Process Plant and Infrastructure, including Initial Capital Expenditures (Capex), operating expenses (Opex) in $/ton at capacity and Sustaining Capex (Sussex). Our estimates are based on research, statistical analysis, public NI-43 101 and JORC reports, cost estimating software, AI models with human and cross model validation, cost estimation handbooks (i.e AusIMM Mining) and other sources. As a result, typical lengthy and expensive engineering is not required and our product demands very compact hours.

Below is an example of detail level for Capex to be delivered after client defines some inputs:

3 Weeks

Average Deliver Time

AI Models

Cross-Validation

Class 5

AACE Standard

CAPEX & OPEX

Services

CAPEX BREAKDOWN EXAMPLE (Not all folders extended for compact visualisation)

1

Engineering

  • PEA (Scoping studies)
  • Feasibility (FS)
  • FEED
  • EPCM Services
  • Owner’s Costs and Indirect Costs
  • ESG (Environment, Social & Governance)
  • Metallurgical Tests and Topography Costs
    (drilling not included)

Pre-feasibility (PFS)

STAFF RATE (USD/HR) HOURS COST (USD)
Process
Process Lead 200 1000 200,000
Process Engineer XXX XXX XXXX
Drafter XXX XXX XXXX
Mechanical
Mechanical Lead XXX XXX XXXX
Etc... XXX XXX XXXX
2

Procurement

Mechanical

  • Mining and Ventilation
EQUIPMENT QUANTITY MMUSD / UNIT COST (MMUSD)
Mechanical
Haul Trucks (Cat 777) 8 2 16
Hydraulic Excavators (200-400 T Class) 3 5 15
Etc... XXX XXX XXXX
  • Material Handling
  • Crushing & Grinding
  • Flotation & Thickening
  • Heap Leach
  • ADR Plant
  • Concentrate Handling
  • Utilities & Miscellaneous
  • Off-site Facilities
  • Dewatering and water facilities
  • Electrical
  • Instrumentation and Controls (% allowance only)
  • Civil Works
  • Structural & Foundations
  • Architecture (% allowance only)
  • Piping (% allowance only)
  • Mechanical Services (HVAC and fire extinguishing - % allowance only)
  • Geotech (Tailing Storage Facilities and Waste Rock Storage)
  • Non-Process Buildings (Surface & Underground)
3

Construction

Civil Works

Mining Development (Rock hardness multiplying factor to be applied)

  • Haul & Access Roads
  • Water Management

Process Plant

AREA QUANTITY USD / QTY COST (USD)
Civil
Coarse Stockpile -civil works 50,000m3(excavation) 15 750,000
Coarse Stockpile -geosynthetic liners 20,000m2 3 60,000
Etc… XXX XXX XXXX
  • Mechanical
  • Electrical
  • Instrumentation and Controls (% allowance only)
  • Structural
  • Architecture (% allowance only)
  • Piping (% allowance only)
  • Mechanical Services (HVAC and fire extinguishing - % allowance only)
  • Geotech (Tailing Storage Facilities and Waste Rock Storage)
  • Non-Process Buildings (Surface & Underground)
4

Owner’s Cost and Reclamation

STUDIES PRICES

INPUTS REQUIRED FROM CLIENT:

In order to enhance estimates accuracy, its recommended to have inputs from client as mine and beneficiation processes can have great spectrum of cost results. If some or all information is not available, client can ask to adopt recommended technologies/parameters (except for mining method decision which is mandatory).

General inputs needed are described below:

  • Project location
  • Commodity
  • Process Plant production capacity (mill feed) in tons per day (Tpd)
  • Life of Mine (LOM)
  • Open Vs Underground Mine (if Underground, please also define mining method)
  • Head grade per ore type (i.e sulphides vs oxides)
  • Volumes(quantities) per ore type
  • Rock strength of mine development area (Mohs scale)
  • Power Supply type (from Grid, new LNG Plant needed, renewable power, etc…)
  • Water supply availability (from rivers, new desalination needed or municipal)
  • Estimated total Haul Roads lengths on site OR overall site preliminary layout
  • Tunnels purpose, length and rock strength OR overall site preliminary layout
  • Wet Tailings Dam vs Dry stack
  • Ore Mineralogy
Deliverables below have an average deliver time of 3 weeks depending on current availability. Excel files are sent via email.

1) Initial Capital Expenditures (Capex) for Mining, Process Plant and Infrastructure:

$3,450
USD

2) Operating expenses (Opex) at capacity in $/ton:

$1,650
USD

3) Sustaining Capex (Sussex):

$1,800
USD

NOTE 1: Capex (1) is an input and need to be purchased in order to develop (2) or (3).

NOTE 2: CCIM does not develop mine plan nor mine schedule, so mine production plan over time is not assessed.

NOTE 3: We do not deliver any mass balance nor Process Flow Diagram (PFD’s) although balances concepts are created internally to size equipment.

NOTE 4: Its assumed that mine land area is already acquired by the owner